Arc Spray Gun – Metal coat

ARC SPRAY GUN (AIR DRIVE)

Model: 100AD

Arc is an extremely light and easy to use gun. Minimal maintenance is required because of simple adjustments.
“Pull” wire feed design
Air motor driven
1.6 mm to 3.17mm wire feed capability
Robust construction
Robust construction
Designed for handheld operations
Closed Nozzle System ensures a fine spray with extremely high bond strength.
The Wire Pull Feed System is through Air Motor; 1000 RPM for high melting wires and 2500 RPM for low melting wires.
The defined particle size and small spray diameter increase both the quality and efficiency of the metal deposition.
Compressed Air requirement is 35 CFM FAD at 60-80 psi (5 bar).
Weight of the gun is only 3.6 Kg. It can be handheld or installed in a wide variety of automated equipment.

Arc Spray System Setup

SPECIFICATION

Size	Drive	Net Weight
310mm (L) 80mm (W) 260mm (H)	Pneumatic Motor	3.6 Kgs

Power Source with Control Console

The control consul works on two operating modes – pneumatic driven and DC electric driven motor for wire feed to the spray nozzle. In the first mode the spray gun is hand held and pulls the wire into the nozzle to get atomized. Where as in second mode the Arc Spray Gun (DC Drive) is attached to an electric driven motor to pull the wire into the spray system. When there is a need to operate the spray gun in Lathe Tool post or robot Arc Spray Gun (Air Drive) is recommended for manual operation as it is light in weight. The system is completely mobile and is mounted with trolley wheels for the ease of movement according to the need of operation, A high velocity air facility is inbuilt in the control panel to increase the velocity of the particle for enhanced deposition efficiency, bond strength and fine spray.

FEATURES

The system can switch over between electric driven and pneumatic motor driven spray gun (just by a selector switch).
The control panel inbuilt with power source is tilt-able, thus causing easy repairing and maintenance when needed.
The system is a diode based with no complex electronic circuit involved. Rugged design perfectly suits for continuous production work.
The system is available in 250, 400, 600 Amp. capacities.
In 600 Amp. the Control Console is detachable and movable from Power Source.
Fitted with moisture separator for dry and clean air.

Arc Spray System Model	250 AMP	400 AMP	600 AMP
Max. Melting Output (Kg./hr)	Zinc: 15.00 Aluminium: 4.30 Cr-Ni-Steel: 6.60 - 7.15 Al-Bronze: 7.50 - 7.95	Zinc: 30.00 Aluminium: 8.60 Cr-Ni-Steel: 13.20 - 14.30 Al-Bronze: 15.00 - 15.90	Zinc: 45.00 Aluminium: 12.90 Cr-Ni-Steel: 19.80 - 21.45 Al-Bronze: 22.50 - 23.85
Maximum Coverage (m3/100m/hr)	Zinc: 13.05 Aluminium: 13.03 Cr-Ni-Steel: 7.29 Al-Bronze: 10.90	Zinc: 26.10 Aluminium: 26.06 Cr-Ni-Steel: 14.58 Al-Bronze: 21.78	Zinc: 39.15 Aluminium: 39.10 Cr-Ni-Steel: 21.87 Al-Bronze: 32.67
High Velocity option installed	No	Yes	Yes
Wire Size (Diameter)	1.6mm to 2mm	1.6mm to 2.5mm	2mm to 3.17mm
Wire Feed	Both Pneumatic & Electric Drive	Both Pneumatic & Electric Drive	Both Pneumatic & Electric Drive
Power Source with Control Console Weight Dimension	117 Kgs. (approx.) 37" x 18" x 39" 7KW / 9.5 HP	156 Kgs. (approx.) 40" x 22" x 43" 15KW/20 HP	333 Kgs. (approx.) 36" x 26.5" x 45" 25KW / 33.5 HP
Power Requirement	Voltage (V): 415V±10% Phase (Nos): 3 Frequency (Hz): 50 Rating @60% Duty Cycle: 14 (KVA) Rating @100% Duty Cycle: 10 (KVA)	Voltage (V): 415V±10% Phase (Nos): 3 Frequency (Hz): 50 Rating @60% Duty Cycle: 22.5 (KVA) Rating @100% Duty Cycle: 18 (KVA)	Voltage (V): 415V±10% Phase (Nos): 3 Frequency (Hz): 50 Rating @60% Duty Cycle: 39 (KVA) Rating @100% Duty Cycle: 31 (KVA)
Power Source Output	Static Characteristics Constant Potential Open Circuit Voltage Range: 18-40	Static Characteristics Constant Potential Open Circuit Voltage Range: 18-54	Static Characteristics Constant Potential Open Circuit Voltage Range: 18-65
Max. Output Current	@60% Duty Cycle: 250 (Amp.) @100% Duty Cycle: 190 (Amp.)	@60% Duty Cycle: 400 (Amp.) @100% Duty Cycle: 310 (Amp.)	@60% Duty Cycle: 600 (Amp.) @100% Duty Cycle: 465 (Amp.)

PORTABLE WIRE FEED & GUN STAND

HOSES & CABLES

The hose package consists of two current cables and an air hose & two insulated wire guide tube and one hose for motor lubrication.
Cable & hose set has a standard length of 5 mtrs.(other lengths as optional)
The insulated wire guide tubes have a standard length of 2.5 meters and are made from a special low resistance material.