5PM-II Powder Flame Spray

POWDER FLAME SPRAY GUN 5PM-II

The Metal Coat 5PM-II Powder Flame Spray Torch is versatile and economical equipment designed for powder flame spray coatings. It is used to apply coatings for various applications like surface repair, wear-resistance coatings, dimensional restoration, and corrosion-resistant coatings. It has an inbuilt powder feed canister, thereby eliminating an external powder feeder such as in the 6PM-II Powder Flame Spray System. 5PM-II model is the right choice for companies with occasional surfacing activity or when an economical, cost-effective solution is required. The powder flame spray gun 5PM-II is suitable for all-purpose use. It can be used to apply a wide range of coating materials such as self-fluxing alloys, ceramics, self-bonding materials, and conventional materials such as steels, stainless steels, bronze, aluminum-based, and nickel-based alloys. Designed for handheld operation, the 5PM-II is lightweight and has a pistol-grip handle for operator comfort and safety. A tool post fixture may also be provided on request to rest the gun during workpiece changeover or machine-mount operation.

STANDARD ACCESSORIES

Air Jet Assembly

If there is a need for additional workpiece cooling or if denser, harder coatings are desirable, the Air Jet Assembly is the right choice. It is suitable for attachment to the front of the gun. It injects high-velocity air into the spray stream. The adjustable cooling tubes can be focused towards any part of the spray stream or directly towards the workpiece.

Vibrator

For certain fine materials or powders that are not freely flowing, the 5PM Vibrator is available in single phase 220V AC/110 VAC.

Extension Nozzle

Extension Nozzle for the 5PM-II gun permit coating of interior bore diameters and surfaces, and are available in three standard lengths: 1 feet, 2 feet and 3 feet.

Specifications

Size-

310 mm (L) x 305 mm (H) x 125 mm (W)

Weight-

2 Kg. Approx. without hoses and empty powder canister

Gases	Consumption
Acetylene	13.5 to 31.5 NLPM
Hydrogen	90 to 144 NLPM
Oxygen	20 to 45 NLPM
Compressed air	0.85 m³/min at 4.5 bar

POWDER FLAME SPRAY GUN 5PM-II INSTALLATION

PROPERTIES OF COATING POWDERS

When a material is flame-sprayed, a new and different material is created. This is the reason that quality of coating depends upon quality of powder. A slight variation in powder chemistry can greatly influence the property of final coating. The particle size distribution in a powder can affect the density and porosity of the coating. Our Powders meet tough standards on chemical composition, particle shape & size, flow rate & purity.

TYPICAL SPRAYING RATE OF 5PM-II GUN

Powder	Spray Rate (Kg/Hr)
Ni-Cr Self Fluxing Alloy	08
Cobalt Based Self Fluxing Alloy	08
Ni-Al Alloy	2.7
Alumina-Titania	1.2
Chromium Oxide	1.2